CX / GL 500 / 650 Interchangeability Chart
This page attempts to show all parts which are interchangeable between the various models. It also includes a chart of the parts which have been found NOT to be interchangeable.
Since this page is likely to influence other owners in choosing parts and equipment, I have to insist that you personally vouch for every item you submit; so no folklore or hearsay, please. It's useless to say that "a friend of a friend fitted a woozer from a CX500Z to a GL650."
Please email me with new items; I'll credit all submissions to the donor.
I am very receptive to comments and suggestions, but you use these pages entirely at your own risk.
ENGINE, CLUTCH and GEARBOX
PART
|
FROM
|
FITS
|
Info
from
|
Piston
Rings
|
Honda Integra
car
|
CX500 engines,
provided that the top ring groove is machined out from 1.2mm to 1.5mm.
They were a lot cheaper.
|
Mark
|
Rocker
box covers
|
Interchangeable
between 500s and 650s, but use the original bolts as they are different
lengths.
|
Jim T
|
|
Choke
cable
|
Honda CB250
/ 400 T "Dream" and N "Superdream"
|
CX500 ZABCD
|
Stephen
Lloyd
|
Starter
Motor
|
Completely interchangeable between all CX and GL models. |
Sidecar
Bob
|
|
Engine
|
Interchangeable
between the CX650 and GL650, but you'll need the ORIGINAL shaft drive
output shaft.
|
Dick (in
Raleigh)
|
|
Engine
|
500 Eurosport,
complete with auto cam chain tensioner
|
ZABC chassis,
provided you fit the ZABC rear engine case, stator, alternator rotor
and CDI, and block up the redundant cam chain tensioner adjusting aperture.
|
Author
|
Cam chain
|
Interchangeable
between 500s and 650s
|
Rick Hoad
|
COOLING, WATER PUMP and RADIATOR
PART
|
FROM
|
FITS
|
Info
from
|
Yamaha p/n
11H-12438-10
|
Any 500
or 650 including Turbo, with a 28.28mm mechanical seal aperture
|
Author
|
|
Radiator
cap
|
Standard
car part @ 13 psi
|
all CXs
and GLs
|
Sidecar
Bob
|
Radiator
Cap (UK)
|
Halfords p/no HRC608 Motorists Discount shop, p/n FC55 |
Ken
|
|
Thermostat
(UK)
|
Halfords
p/no HTK605
|
Hugh and
Shep
|
|
Falcon p/no
FTH115K
|
Andy Thellman
|
||
Thermostat
(USA)
|
Honda Civic
car, 1970s
|
Sidecar
Bob
|
|
Stant p/n
29958
|
David Threlkeld
|
FUEL, CARBURATION, OIL and LUBRICATION
PART
|
FROM
|
FITS
|
Info
from
|
Oil filter
spring
|
Kawasaki
p/n 920811018 (£UK1.35)
|
CX500, GL500
|
Ken Roberts
|
Oil filter
washer
|
Kawasaki
p/n 920221022 (£UK1.39)
|
Ken Roberts
|
|
Oil Filter
(US)
|
WIX p/n
24938
|
CX650 c/w
o-rings
|
Honda Will
|
Carburettor
diaphragms
|
CB750 and
900 DOHC models
|
CX500 ZABCD,
EC
|
Rick Hoad
|
Fuel
Filter
|
Halfords
Fuel Filter p/n HFF204, £10.49
|
CX500 Turbo.
You need to slide ½" of aquarium pipe over one of the filter's
pipe stubs, to enlarge its diameter, as the bike has a slightly larger
diameter fexible pipe.
|
Author
|
O-ring
around the inner rim of the differential oil inspection hole cover
|
All CXs
and GLs
|
The base
of the 'bottle' type engine breather, which screws into the timing aperture.
This breather is fitted as standard to the Bs and Cs but is a modification
on the Zs and As
|
Kathy Leslie
|
FRAME and FORKS, INSTRUMENTATION, FAIRINGS
PART
|
FROM
|
FITS
|
Info
from
|
Clocks
|
CX500 Custom
|
CX400 Custom
|
Rick Hoad
|
Saddle
|
CX500 ZABC
|
CX500C,
provided that you retain the undersaddle mounting bracket which bolts
on to the rear upper subframe
|
Trev Hadley
|
Front
fork seals
|
CB750
|
GL500 and
probably many other similar capacity Hondas
|
Sidecar
Bob
|
Tail
light metal bracket
|
CX500 EC
|
CX500 Turbo
and probably all Eurosport types
|
Author
|
Front
fairing
|
GL1100
|
GL500
|
Sidecar
Bob
|
Vetter
Fairing
|
CX500 D
1979
|
CX500C 1982
|
Craig, who
says:-
|
"I
had to switch the mounts around a little, and dent the bottom of the
tank to gain an eighth inch of clearance, but it fits. The lowers don't
fit well with crash bars installed. But the electricals were all colour
coded the same."
|
|||
Drive
shaft 'concertina' boot
|
CX500 ZABC
twin shock
|
All monoshock
models including Turbo - despite being the wrong shape and too long
- it will still fit
|
Author
|
Rear
footrests and brackets
|
CX65 0EC
|
CX500 Turbo
and probably all Eurosport types
|
Author
|
Seat
/ saddle
|
Honda CM250/400
|
CX500 Custom
|
Chris, who
says:
|
"The
CM250/400 seat will fit the 500 Custom with the use of a triangular
bracket clamping the original CX Custom bracket in place using existing
3 M6 bolts on CM seat. The front bracket that clips under the tank is
long enough not to change and the spot welded cup under the CM seat
sits nicely over air filter."
|
WHEELS, BRAKES and TYRES
PART
|
FROM
|
FITS
|
Info
from
|
Front
brake master cylinder
|
Kawasaki
GPZ 500/750
|
CX500Z,
A, B
|
Reggie
|
Twin
piston front brake calipers
|
GL500
|
CX500Z,
A, B, C (twin shock models). You also need to fit the caliper brackets
and hoses.
|
Moz
|
Rear
wheel
|
CX500B
|
CX500C
|
Sture, who
says:-
|
"Some
years ago I owned both a standard CX 500 (B) and a 500 Silver Wing ...
tried the CX rear wheel for a week to reduce the revving a little and
liked the change in revs. No clearance problems. When on the side stand
the bike leaned more on it than before and it almost jumped up on the
main stand by itself. Another member did the same swap and modified
the stands."
|
|||
Master
cylinder seal
|
Yamaha RD350
|
GL650
|
Skippy,
who says:-
|
"You
may like to add that the master cylinder seal (that sits under the bolt
down plate you need to remove to top up the hydraulic fluid) on a GL560
is the same part that Yamaha use for their RD 350's and is about one
third of the price!"
|
|||
Front
brake calipers
|
Honda CB900
(1980s, single pot type)
|
CX500ZABC
(single pot type) but use the 900's banjo connections at the caliper
ends
|
Shep
|
Brake
discs (FRONT only)
|
VF500 84-85,
VT500 83-84, and the VT700 86-87
|
CX650. The
rear disc however is unique.
|
Kenton Ortega
|
Brake
discs
|
Honda CB250
/ 400 T "Dream" and N "Superdream"
|
CX500 ZABCD
|
Stephen
Lloyd
|
Rear
brake caliper
|
CX650
|
Front left
brake caliper CX650, and vice versa
|
Rick Hoad
|
Front
wheel bearings
|
Interchangeable
between all models
|
David Threlkeld,
who says:-
|
|
"Front
wheel bearings are standard 6302 double seal bearings. It seems to be
the same for all models. Some have Z, U, or UU at the end. Different
manufacturers use different designators for shielded, sealed, double
seal, etc. Just ask for 6302 double seal."
|
ELECTRICAL, LIGHTS and IGNITION
PART
|
FROM
|
FITS
|
Info
from
|
Regulator
/ Rectifier
|
CXs
with CDI ignition
|
CB250T
Dream, CB250N, NA, NB Superdream
|
Rick Hoad
|
CDI
unit
|
Black
and gold CDI units are interchangeable
|
Ron
in Califormia
|
|
Tail
light
|
GL1100
|
GL500
|
Sidecar
Bob
|
Igniter
Units
|
CB750 and
900 DOHC
|
CX650
|
Rick Hoad
|
THE FOLLOWING PARTS HAVE BEEN FOUND NOT TO FIT:-
PART
|
FROM
|
DOES
NOT FIT !!
|
Info
from
|
Yamaha p/n
11H-12438-10
|
Any 500
or 650 with a 27mm mechanical seal aperture
|
Author
|
|
Front
Mudguard (fender)
|
GL650
|
GL500, as
the 650 mudguard does not have the built in fork brace
|
Jim T
|
Centre
stand
|
CX500
|
CX500E (Eurosport)
|
Fiona
|
Saddle
|
CX500C
|
CX500 Z,
A, B. The C saddle cannot accommodate the tailcone from the other models.
|
Trev Hadley
|
Radiator
|
Eurosports
and 650s
|
CX500 Z,
A, B, C, D. The top hose is centrally mounted on the Euro radiators,
and is on the left on the other models.
|
Author /
Ian Smith
|
Steering
taper roller bearings
|
All non-Turbo
|
Turbo
|
Author
|
HT Coil
|
Transistorised
ignition variants (GL500, Eurosports and all 650s)
|
CDI variants
(Z, A, B, C, D) (and vice versa)
|
Don (in
Australia), who says:-
|
"NEVER
try the 1982 coils on a pre 1982 bike - besides the different primary
connections, the primary resistance is about 3 times as high on the
transistorised ignition coils, and the secondary is treated differently,
too."
|